Topic(s)
- People-centric leadership
- Operations improvement
Highlights
Join SMI Composites LLC to witness how its dedication to lean principles has transformed its operations and positioned the company as a leader in the composite materials industry.
Overview
On this tour, you will explore:
- Lean tool selection: SMI Composites has implemented a range of lean tools, including 5S, Value Stream Mapping and Kaizen events. These tools have significantly reduced waste, improved workflow and optimized resource utilization.
- Success verification: SMI Composites' lean initiatives have led to a 30% reduction in production lead time and a 20% increase in overall equipment effectiveness (OEE). These metrics are tracked rigorously to ensure sustained improvement.
- Leadership and team engagement: Strong leadership and an engaged workforce are at the heart of the company's lean transformation. Its leaders foster a culture of continuous improvement, empowering employees at all levels to contribute ideas and drive change.
- Overcoming resistance: One of the initial challenges was overcoming resistance to change. Through persistent communication, training and demonstrating quick wins, the company successfully engaged its team in the lean journey.
- Knowledge sharing: The company prioritizes knowledge-sharing through regular training sessions, cross-functional team projects, and a robust suggestion system that captures and implements employee feedback.
- Visual management: Its use of visual management tools, such as boards and digital dashboards, provides real-time information on production status, enabling swift decision-making and problem-solving.
- Standardized work: The company has developed standardized work procedures to ensure consistency, reduce variability and maintain high quality across all production stages.
- Employee involvement: Encouraging employee involvement through Kaizen events and continuous improvement teams has been crucial in sustaining its lean efforts and fostering a culture of innovation.
A testament to its achievements, on December 8th, 2021, SMI Composites was awarded Supplier of the Year by the Georgia Department of Economic Development. This prestigious recognition underscores the company's dedication to excellence and its significant contributions to the industry and the local economy.
SMI Composites is actively involved with the Madison County Chamber of Commerce as a board member, hosting industry roundtables and sponsoring workforce initiatives in the Madison County school system at all levels. Additionally, it participates in the UGA School of Engineering capstone projects for 4th and 5th-year seniors, demonstrating its commitment to fostering future talent and industry collaboration.
Please note: Personal identification is required to attend this tour.
Company
SMI Composites LLC, a leading manufacturer in the composite materials industry, has embarked on a transformative lean journey to enhance efficiency, quality and customer satisfaction. Its commitment to continuous improvement is evident throughout its operations, offering tour participants an insightful experience of its lean practices and success stories. www.smicomposites.com
